Precautions for Daily Maintenance of Emulsifier

Deschamps mechanical emulsifiers are widely used, with functions such as rapid homogeneous emulsification, heating, cooling, vacuum degassing, and discharging. It has the advantages of good homogeneous emulsification effect (particle size up to 2um), good production hygiene conditions, high thermal efficiency, thorough and convenient cleaning, reliable electrical control, stable operation, convenient operation and maintenance, and low labor intensity. It is the ideal equipment for the production of ointments, creams, honeys and cosmetics.

It has applications in cosmetics manufacturing, pharmaceuticals, food, fine chemicals and other industries. Such as daily chemical and cosmetic industry: skin care cream, shaving cream, shampoo, toothpaste, cold cream, sunscreen, facial cleanser, nutritional honey, detergent, shampoo, etc.; pharmaceutical industry: latex, emulsion, ointment ( ointment), oral liquid, oral syrup, etc.; food industry: sauce, cheese, nutrient solution, baby food, etc.; chemical industry: latex, sauce, saponification products, adhesives, lubricants, etc.

In order to maintain the working efficiency of the emulsifying machine and the quality of the products produced, and in order to prolong the service life of the emulsifying machine, the emulsifying machine must be used and maintained regularly.

1. Do a good job in the daily cleaning and sanitation of the emulsifier.

2. Maintenance of electrical equipment: It is necessary to ensure that the equipment and electrical control system are clean and hygienic, and moisture-proof and anti-corrosion work should be done well. If this aspect is not done well, it may have a great impact on the electrical equipment, and even burn out the electrical equipment. (Note: Turn off the main gate before electrical maintenance, lock the electrical box with a padlock, and do a good job of safety signs and safety protection).

3. Heating system: The safety valve should be inspected regularly to prevent the valve from rusting and sticking to failure, and the steam trap should be inspected regularly to prevent the blockage of debris.

4. Vacuum system: The vacuum system, especially the water ring vacuum pump, may sometimes get stuck due to rust or debris during use, causing the motor to burn to death. Therefore, it is necessary to check whether the rotor is blocked in the daily maintenance process. situation; the water ring system should ensure smooth flow. If there is a stall phenomenon when starting the vacuum pump during use, stop the vacuum pump immediately, and start it again after cleaning the vacuum pump.

5. Sealing system: There are many seals in the emulsifier. The mechanical seal should replace the dynamic and static rings regularly. The cycle depends on the frequent use of the equipment. The double-end mechanical seal should always check the cooling system to prevent the cooling failure from burning out the mechanical seal; the skeleton seal should be According to the characteristics of the material, select the appropriate material and replace it regularly according to the maintenance manual during use.

6. Lubrication: For motors and reducers, replace the lubricating grease regularly according to the user manual. For frequent use, check the viscosity and acidity of the lubricating grease in advance, and replace the lubricating oil in advance.

7. During the use of the equipment, the user must regularly send the instruments and meters to the relevant departments for verification to ensure the safety of the equipment.

8. If abnormal sound or other failure occurs during the operation of the emulsifier, it should be stopped immediately for inspection, and then run after the failure is eliminated.

(Article source: Guangzhou Deshang Machinery Co., Ltd.)